Does the hydraulic power steering rack need hydraulic oil?

27-12-2024

The hydraulic power steering system is a steering system widely used in modern cars. It uses hydraulic oil to provide additional power, allowing the driver to control the steering wheel more easily. However, as an important part of the hydraulic power steering system, hydraulic oil not only assumes the function of transmitting force, but also plays a role in lubrication and heat dissipation.


Therefore, the presence of hydraulic oil is essential for the normal operation of the hydraulic power steering system. In this article, we will explore whether the hydraulic power steering rack requires hydraulic oil, and analyze what situations may cause the hydraulic system to leak, thereby affecting the normal control of the vehicle.

hydraulic power steering rack

What is the basic principle of the hydraulic power steering rack?

Before discussing whether the hydraulic power steering rack requires hydraulic oil, it is necessary to understand its working principle. The hydraulic power steering system (HPS) is mainly composed of a power steering pump, hydraulic pipelines, steering rack, and steering cylinder. The core idea is to generate hydraulic oil pressure through a hydraulic pump and transmit this pressure to the hydraulic cylinder in the steering rack to provide steering assistance.


1. The role of hydraulic oil

Hydraulic oil plays the following key roles in the hydraulic power steering system:


● Transmitting pressure: After the hydraulic pump pressurizes the hydraulic oil, it is transported to the hydraulic cylinder in the steering rack through the pipeline to push the piston to move, thereby generating power assistance. This process of pressure transmission is the core mechanism for the hydraulic power steering system to provide power assistance.

● Lubrication: Hydraulic oil can also lubricate various mechanical components in the system, reduce friction and wear, and extend the service life of the components.

● Heat dissipation: During the circulation process, the hydraulic oil can take away the heat generated by the system, help maintain the normal working temperature of the system, and prevent overheating damage.


2. Hydraulic oil channel in the steering rack

In the hydraulic power steering system, the steering rack is the main working component of the hydraulic power assistance. The steering rack usually has hydraulic oil channels inside, which are connected to the hydraulic cylinder. When turning the steering wheel, the hydraulic oil is pressurized by the hydraulic pump and sent to both sides of the hydraulic cylinder. As the pressure changes, the piston in the hydraulic cylinder moves, thereby driving the gear of the steering rack to rotate and achieve steering assistance.

Therefore, it can be clearly said that the hydraulic power steering rack requires the participation of hydraulic oil to work properly. Without the participation of hydraulic fluid, the steering system will not be able to provide power assistance, and the driver will face greater steering resistance, especially when driving at low speed or parking, this resistance will be more obvious.

power steering rack

What are the common causes of hydraulic power steering rack leakage?

The problem of leakage in the hydraulic power steering system is a common problem for car owners. Leakage not only affects the normal operation of the system, but also may cause the vehicle's handling performance to decline, and even cause safety hazards. Understanding the common causes of hydraulic power steering rack leakage can help car owners to find and solve the problem in time to avoid more serious damage.


1. Aging or damage of seals

Seals play a vital role in hydraulic power steering systems, especially at the connection between the steering rack and other components. The main function of the seal is to prevent hydraulic oil leakage while maintaining the pressure inside the system. However, over time, the seal will gradually age and lose its elasticity and sealing performance. This aging is usually manifested as hardening, cracking or wear of the seal, which leads to leakage of hydraulic oil.


Some parts where seals are prone to problems include:

● Both ends of the steering rack: The seals here are responsible for preventing hydraulic oil from leaking from the hydraulic cylinder. If there is a problem with the seal, the hydraulic oil will leak out along the axial direction of the steering rack.

● Connections between the power steering pump and the hydraulic pipeline: If the seals at these connections are damaged, the hydraulic oil may leak from the interface, affecting the pressure balance of the entire system.


2. Damage to the hydraulic pipeline

Hydraulic pipelines are the "blood vessels" for the flow of hydraulic oil in the power steering system. They connect the hydraulic pump to the steering rack, oil tank and other components. Since hydraulic pipelines are usually made of metal or rubber materials, as the use time increases, these pipelines may be damaged by external factors or aging of the material itself, resulting in hydraulic oil leakage.


Common causes of hydraulic pipeline damage include:

● Wear and corrosion: During long-term use, hydraulic pipelines may gradually wear or corrode due to friction or external environmental influences, especially pipelines at the vehicle chassis position, which are eroded by road gravel and moisture, and are prone to problems.

● Loose or broken joints: If the connection of the hydraulic pipeline is loose or broken due to impact or other reasons, hydraulic oil will leak from these parts, causing system decompression.

● External damage: In some cases, the hydraulic line may be damaged by external impact (such as stone splash or vehicle accident), causing leakage.


3. Power steering pump failure

The power steering pump is one of the core components of the hydraulic power steering system. Its function is to provide sufficient hydraulic pressure for the system. If the power steering pump itself fails, such as wear of internal components, cracks in the pump housing, or damage to the sealing ring, the hydraulic oil may leak out of the pump body. In addition, the power steering pump will also generate a certain amount of heat when working. If it is not cooled in time, overheating may accelerate the aging of the seal and further aggravate the leakage problem.


Common causes of leakage in power steering pumps include:

● Damage to the pump shaft seal ring: If the shaft seal ring of the power steering pump is aged or worn, the hydraulic oil will leak along the pump shaft, causing insufficient system pressure.

● Pump housing rupture: If the pump housing of the power steering pump is impacted by external force or ruptured due to manufacturing defects, the hydraulic oil will leak from the cracks, directly leading to loss of power assistance.


4. Excessive pressure in the system

The hydraulic power steering system needs to maintain appropriate pressure to provide power assistance, but if the pressure in the system is too high, it may cause excessive load on the components and eventually cause leakage. For example, if the pressure regulator of the power steering pump fails, resulting in excessive pressure in the system, the hydraulic oil may leak out from weaker parts, such as pipe connections or seals. Long-term high-pressure operation may also accelerate the aging of seals and damage to hydraulic lines.

hydraulic power steering

How to prevent leakage in the hydraulic power steering system?

To prevent leakage in the hydraulic power steering system, it mainly depends on regular inspection and maintenance. Car owners should regularly check whether the hydraulic oil level is within the normal range and pay attention to the color and smell of the hydraulic oil. Normal hydraulic oil should be transparent or light yellow and have no odor. If the hydraulic oil turns black or has a burnt smell, it may indicate that there is an abnormality inside the system and needs to be checked and replaced in time.


Secondly, seals are an important barrier to prevent hydraulic oil leakage. Car owners should regularly check the seals of the steering rack, power steering pump and hydraulic lines. If the seals show signs of aging, cracking or wear, they should be replaced in time. Generally speaking, the inspection and replacement of seals should be carried out by professional maintenance personnel to ensure the tightness and accuracy of their installation. Hydraulic oil may deteriorate due to the accumulation of impurities or oxidation after a period of use, which will increase the wear and leakage risk of the system. Therefore, car owners should replace the hydraulic oil regularly according to the recommendations of the vehicle manufacturer. Generally, it is recommended to replace the hydraulic oil every two years or every 50,000 kilometers, and the specific time can be adjusted according to actual use.


In addition, the hydraulic line is the channel for the flow of hydraulic oil, and its integrity directly affects the sealing performance of the system. Car owners should regularly check the appearance of the hydraulic line for cracks, scratches or other damage, and ensure that the connection of the line is firm and there is no sign of leakage. If the line is found to be abnormal, it should be repaired or replaced as soon as possible. Especially after experiencing relatively bad road conditions or climatic conditions, the inspection of the hydraulic line is particularly important, because these environmental factors may accelerate the aging or damage of the line. To prevent excessive pressure in the hydraulic power steering system, car owners should avoid keeping the steering wheel in the extreme position (i.e., full steering wheel) for a long time. Because when the steering wheel is in the extreme position, the hydraulic system will be under greater pressure, which may not only cause overheating of the hydraulic oil, but also accelerate the damage of seals and pipes. If you find that the steering power is abnormal when the steering wheel is fully turned, it is recommended to check the system immediately to prevent further damage.

hydraulic power steering rack

As a leading manufacturer of power steering systems, DKM stands out for its advanced technology and exceptional quality. With a production capacity of 300,000 units per year and exports to over 10 international markets, we provide gear rack steering systems for brands such as Hyundai, Toyota, and Volkswagen. DKM’s factory in China is equipped with state-of-the-art CNC machines, ensuring precise manufacturing and fast delivery. We offer wholesale pricing, discounts for bulk purchases, and customizable solutions to meet your specific requirements. Reach out to us today for factory quotes and enjoy premium steering products at the best prices.

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